HIGH PRESSURE RECTANGULAR HORIZONTAL STERILIZER-DOUBLE DOOR -FULLY AUTOMATIC-60X60X90 CM

Model Number : EIE-207DFA324

None

Door Safety Features:

Following door safety features are provided for maximum operator safety

Process‑lock to prevent opening of the door during the process.
Process‑lock to prevent opening of the door after successful completion of the test cycle.
Limit switch provision for door lock indication.

Insulation:

The gap between the sterilization chamber and outer jacket will be heavily insulated with minimum of 50‑mm thick R. B. Glass Wool material to avoid thermal leakage

Vacuum Break Filter:

A 0.3‑micron vacuum break Air filter is provided on the sterile side for pressure equalization after vacuum creation

Piping Package:

All process piping in contact with the chamber will be fabricated from SS‑304 grade material with argon welding. All connections and fittings used are sanitary tri‑clamp with silicone seals. All non‑contact piping will also be fabricated from SS‑304 grade material with argon welding. All drain lines and exhausts systems are connected to a drain manifold. The pipelines will have a 2% slope for full draining to prevent contamination. All pneumatic lines will be of polyurethane material with aluminum die‑cast connectors.

Valve Package:

The process valves in contact with the chamber will be of SS‑304 material with Teflon seat and triclamp connections. All non‑contact valves will also be of SS‑304 material with Teflon seat. All automatic valves will be pneumatically actuated angle valves. All the system valves will be actuated by instrument air controlled via solenoid valves.

Steam Accessories:

The jacket and chamber are provided with an over pressure safety valve. The jacket is provided with a steam trap.

Surface Finish:

The inside surface of the chamber and doors are finished to a surface finish better than 0.8 Ra value. All other non‑contact parts are polished to a surface finish better that 180 grit.

Process Management System (In‑built programs):

The sterilizer is designed to perform a wide range of test and production programs to meet the latest regulatory requirements. Following test cycles can be carried out during the operation.

Gravity cycle (Slow exhaust cycle) ‑ For sterilization of media in open containers
Component & Garment cycle
Chamber leak test cycle
Bowie & Dick test cycle

Temperature and pressure sensors:

Two TEMPERATURE SENSORS will be provided; one inside the chamber and one at drain outlet. Inputs/outputs of all sensors and electronic parts are monitored, processed and controlled by PLC and HMI for accurate data processing.

A pressure transmitter is connected to the inside chamber. All utility lines to be provided with a pressure switches for generating an alarm in case of utility failure.

Electrical Switchgear:

The control cabinet to be provided with a main isolator for the three‑phase supply and a separate switch for the control supply. The fascia of the control panel is provided with indication LED’s and switches for operation. Switchgear make : Schneider

Control Panel:

Control system will be equipped with user friendly Touch screen ‑ HMI as a front end user interface. The panel will also be equipped with following attributes for PC and printer interface

RS 232 port for PC communication (Supplied without PC)
In‑built Real Time Clock with date and time function
An operator will be able to print data recording ‑ date, time, process parameters, process status, alarms etc on dot matrix printer (supplied without printer)

HMI & PLC Specifications:

HMI Make : Schneider Make
PLC Make : Schneider Make
Display : 7” Color touch screen
PLC : 8 DI & 8 DO (CE Approved)
Analog input : 4 (2 Temperature + 1Pressure)

Safety Features:

The unit will be provided with a series of safety and alarm features as per following

Cycle over
Enough time to create vacuum
Pressure Achieve safety cycle
Utility Failure Alarm
Absence of sharp corners
No welded parts

Requirement at buyer end:

Pneumatic air supply (AIR COMPRESSOR) (4.5Kg/cm2)
Water supply provision for watering Vacuum pump and steam generator

Type	Horizontal Steam sterilizer, Double door, Self standing type
Working chamber	24” x 24” x 36” (60 cm x 60 cm x 90 cm)
Chamber volume	324 Liters
Inner Chamber thickness	05 mm
Jacket thickness	06 mm
Chamber working Pressure	2.5 kg/cm2
Jacket working Pressure	2.5 kg/cm2
Hydro test (Pressure chamber)	3.5 Kg/Cm2
Hydro test ( jacket)	4.0 Kg/cm2
Inner chamber	Fabricated from Mirror polished Stainless Steel Material S.S. 316 Grade
Jacket	Fabricated from mirror polished stainless steel material S.S. 304 Grade
Operating Temperature	121 -134 °C
Vacuum	Full (Up to 500 mBar)
Vacuum Pump	Ejector type or watering Type Vacuum pump
Door	Door is fabricated from Stainless steel material S.S. 304 Grade.
Door gasket	Silicon Door Gasket (Food grade)
Hinge & Locking Rod	S.S. 304 Material
Central Locking parts	S.S. 304 Material
Shooting Bolts	S.S. 304 Material
Steam Generator	Cylindrical shape steam generator made of S.S. ‑ 304 Material
Stand	SS Round Pipe
Temperature/Pressure Indication	Digital one-Touch screen LCD Display
Temperature Accuracy	0.10 °C
Pressure least count	0.002 bars
Heating	2 Industrial immersion heaters each of 9 Kw
Automation System	Touch screen HMI with PLC
HMI Make	Schneider Make
PLC Make	Schneider Make
Wheels	Castor Wheel on all 4 stands
Documents	Operation & Maintenance Manual (SOP) DQ / IQ / OQ / PQ
Operates on	230 Volts, 50 Hz, Single Phase, AC Supply
Other accessories	Steam trap, pressure switch, float switch , Temp Sensor , Pressure Transmitter , Pressure Gauge , Temp Gauge , Non return valve , Y type sol